Beverage Production Line
Intro
One partner for all your needs - HGMC Beverage Production Line takes into account every step of your Beverage Production process, from minimizing resource waste, to help you achieve your sustainability targets, to determining your bottle's ideal look and weight. With everything centered around one supplier, you gain wide-ranging expertise, line equipment and ongoing services. This ensures high quality and efficiency, from packaging to equipment, fast ramp-up and beyond. Mainly use to produce the beverage like juice, energy drink, Protein drinks
Water treatment system
Beverage water treatment plays a prominent role in the hygienic and efficient production process as well as for the right taste of the product. The required treatment technology always depends on the different composition of the raw water available on site and the requirements of the beverage produced. Every beverage (for example, mineral water, fruit juices, sodas, soft drinks and beer types) requires individually tailored water treatment. For example, many soft drink licensors provide exact specifications for the composition of the product water to be used in order to ensure the reproducibility of the correct taste of their beverages. This sometimes places great demands on the required water treatment technology.
Features
- Compact footprint saves valuable floor space
- Quick equipment delivery keeps project moving fast
- Clean in place connections maximize system serviceability
- Comprehensive factory testing performed at our ISO9001 certified facility
- Adsorption: The filtration of water through special adsorber materials removes unwanted substances such as arsenic, uranium, iron, manganese, but also hydrogen sulfide from the water to be treated. A tailor-made design for the respective raw water composition is essential for successful treatment.
- Ultrafiltration: The ultra-small pores of the high-efficient membranes retain even the smallest particles in the water. With a pore size of approx. 0.02 μm, bacteria and even viruses are retained. This beverage water treatment technology thus creates an effective germ barrier. Ultrafiltration is also an ideal pre-treatment for subsequent reverse osmosis to reduce the fouling potential caused by organic deposits.
- Activated carbon filtration: Beverage water treatment by activated carbon filtration is used for de-chlorination and the elimination of foreign taste, odors and discoloration in the water.
- Reverse osmosis: Reverse osmosis is a very efficient method to reduce the concentration of solutes in the beverage water to be treated. The natural osmosis process on a semipermeable membrane is reversed by applying pressure on the concentrate side. Water can pass through the membrane while its constituents are almost completely retained. Reverse osmosis plants for the treatment of beverage water can be operated very economically and with a high efficiency of up to 95%.
- Disinfection: For the disinfection of the beverage water, depending on the particular application, different treatment methods are used. A very effective and efficient method is the disinfection by means of chlorine dioxide. However, the use of somewhat more expensive ozonization may be useful, for example, when it comes to protection of treated drinking water until it is bottled and sealed. Another disinfection method is the irradiation with UV light, which, however, unfolds no depot effect in the water. This technique is often used in-line in beverage production, e.g. as the final processing step for the production of non-alcoholic, carbonated soft drinks.
- UV treatment: In addition to the disinfection field of application, UV irradiation can also be used for the photochemical de-chlorination of the beverage water to be treated. For the UV treatment, however, a pre-treatment is necessary to remove turbidity from the incoming water to ensure a highly efficient transmission of UV rays in the water.
Processing system
Processing system/beverage blending system is a pre-treatment complete set of different juice drinks and carbonated drink beverages.All kind of raw materials, auxiliary material and water are extracted or dissolved according to the predetermined process parameters through varies process unit,then mixed adjust the obtain semi -finished products.
Features
- Small footprint and small energy consumption
- Low operating cost.
- High efficiency and stability, simple operation.
- PLC control, quality assurance
- Ensure certain cleaning effect, improve product safety
- Save operation time, energy and labor, improve efficiency.
- Can achieve large-scale production equipment, high level of automation.
Bottling/Canning Machine
Bottling/Canning Machine is specifically designed to beverage filling and include double pre evacuation as a standard feature on some models to ensure ultra low dissolved oxygen DO’s are maintained during the filling operation. The combination of high quality robust machine construction along with close attention to the needs of clean in place CIP ensures our fillers deliver efficient reliable bottling production. As well as filling a wide range of all beer and beverage types, such as lagers, ales, stouts, cider, hard cider, sparkling wines, carbonated soft drinks.
Features
- Isobaric filling principle and filling valve adopts high precision mechanical valve.
- Fast filling speed, high precision in liquid level.
- Siemens automatic controlling system, only starts to filling when there is a can, otherwise it will stop filling and no broken cans.
- The filling process is cleaner and pure due to its twice evacuation of cans, and more stable because of isobaric filling operation.
- Specifically designed to beer filling and include double pre evacuation as a standard feature to ensure ultra low dissolved oxygen DO’s are maintained during the filling operation.
- Filling cylinder braces use worm-gear box going up and down to satisfy cans of different height.
- Float switches in the filling cylinder ensure a smooth liquid inlet.
- Capping: we replaced the pneumatic cover with a mechanical cover, the quality and stability of the gland are improved.
- All-mechanical transmission: basically reaches zero failure rate.
- Compact conformation, Easy installation,use & maintenance.
- Conveyor can feeding technology instead of the feeding screw and conveyer chain. Easily change the can change over parts.
- The blocking canneck technology to convey cans. It does not adjust the height of equipment when the type of can is changed. According to the diameter of can, you could change corresponding nylon elements such as arc slipper guide, thumb wheel etc.
- Those stainless steel can nips of wash are designed especially, they don't touch thread position of phialine, in order to avoid the second pollution.
- All of parts directly contacted with material are adopted with food stage stainless steel 304 without dead angle. So they can be cleaned easily.
- High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.
Tunnel Pasteurizer
Tunnel Pasteurizer is custom-built for easy integration into your manufacturing process. They are large chambers or cabinets made of stainless steel, coming in a range of sizes and dimensions with technical specifications to suit the particular type of food or beverage they’re designed to treat. Businesses that package consumable products in glass jars, bottles, or cans use tunnel pasteurization to increase product safety and prolong shelf life. Tunnel Pasteurizers from us are custom-built to fit the needs of our clients. From building, designing, or installing tunnel pasteurizers for small and large companies, our machines are built with durability, reliability and high hygiene standards.
Features
- Best design and construction quality in beer pasteurization equipment
- Wide experiences in many different products and application
- Reliability and strong construction
- Automation and control function
- Plant customization and configuration to fulfill all possible customer requests
- Pilot plant for product testing and simulation to achieve correct cycle on each different and non standard product
- From 1000 CPH up to 60000 CPH (depending on product, cycle and container)